
DOT Push In Male Elbow 90° Swivel
In commercial vehicle air brake systems, joint reliability directly impacts fleet safety and compliance. A single fitting failure from continuous chassis vibration or severe thermal cycling causes pneumatic pressure drops, leading to unexpected vehicle downtime and regulatory non-compliance.
We manufacture heavy-duty DOT Push-In Male Elbow 90° Swivel fittings engineered specifically for truck, trailer, and transit bus pneumatic circuits. Designed for seamless integration with SAE J844 Type A & B Nylon Tubing, these brass fittings feature an immediate push-to-connect interface and a 360° rotational swivel body. This design simplifies limited-space plumbing while eliminating destructive torsional stress on the air lines.
Technical Performance Matrix
|
Technical Parameter |
Engineering Standards & Capabilities |
|
Regulatory Compliance |
DOT FMVSS 571.106 (Federal Motor Vehicle Safety Standards for Air Brake Standard) |
|
Industry Standards |
Designed and certified to SAE J2494 and SAE J1131 performance benchmarks |
|
Tubing Compatibility |
SAE J844 Nylon Air Brake Tubing (Standard Imperial fractions) |
|
Material Composition |
Forged Brass Bodies & Machined Components (CA360, C36000, or HPb59-1) |
|
Operating Pressure |
Maximum Working Pressure: 150 PSI |
|
Temperature Range |
-40°F to +200°F (-40°C to +93°C) |
|
Thread Profiles |
NPT (ANSI/ASME B1.20.1) with Pre-Applied High-Temperature Thread Sealant |
|
Quality Documentation |
Complete Mill Test Certificates (MTC), Dimension Layouts, Certificate of Conformance (COC) |
Standard Configuration Matrix
We support bulk custom manufacturing for alternative thread and tube diameter combinations based on your technical schematics:
|
Tube O.D. (Inch) |
Male NPT Thread (Inch) |
Swivel Type |
Hex Size (Inch) |
Part Number / Cross Ref. Layout |
|
1/4" |
1/8" / 1/4" / 3/8" |
360° Positioning |
1/2" / 9/16" |
Request Custom Layout |
|
3/8" |
1/4" / 3/8" / 1/2" |
360° Positioning |
11/16" / 7/8" |
Request Custom Layout |
|
1/2" |
1/4" / 3/8" / 1/2" |
360° Positioning |
13/16" / 7/8" |
Request Custom Layout |
|
5/8" |
3/8" / 1/2" |
360° Positioning |
1" / 1-1/16" |
Request Custom Layout |
Commercial Sourcing Benefits: Fleet Safety & Field Reliability
360° Swivel Design for Complex Chassis Routing
Plumbing chassis crossmembers, air tanks, and brake chambers involves sharp directional changes.
Zero Torsional Stress
The integrated swivel mechanism allows the technician to fully torque the male NPT thread into the valve or tank port first. The elbow body remains adjustable, allowing perfect line alignment without twisting or twisting the nylon tubing.
Space Optimization
The precise 90-degree bend layout provides a tighter turning radius than standard tubing loops, preventing air lines from snagging on moving suspension elements or road debris.
Triple-Element Push-to-Connect Grip & Seal System
Unlike traditional compression sleeve fittings that are prone to over-tightening or missing components during manual assembly, our quick-connect system utilizes a reliable internal locking structure:
Stainless Steel Gripper Collet
A robust internal stainless steel grab-ring bites into the exterior wall of the SAE J844 tubing, preventing tube blow-outs under sudden dynamic pressure spikes.
Heavy-Duty D-Seal (NBR/Viton)
The specialized elastomer internal seal maintains uniform surface contact even at extreme temperatures (-40°F/-40°C), preventing the cold-weather shrinkage that causes winter air leaks.
Rigid Inner Tube Support
Every push-in port includes an integrated brass inner sleeve. This support tube maintains nylon tube concentricity and prevents wall collapse under heavy mechanical vibration.
Automated Pre-Applied Thread Sealant
To speed up OEM assembly lines and reduce field repair times, all male NPT threads come pre-coated with a dry, high-temperature thread sealant.
This eliminates manual Teflon tape application and ensures a leak-free thread connection right out of the box.
Rigorous Quality Control & FMVSS 106 Testing
As an established Tier-2 automotive component supplier, our quality management system enforces complete traceability and zero-defect validation:
FMVSS 106 Performance Verification
Our fitting designs are validated through strict laboratory testing routines, including:
- Tensile Pull Testing (up to SAE J1131 limits)
- Vibration Resistance
- Low-Temperature Leakage Verification
Spectrometric Bar Stock Verification
Every batch of raw brass is analyzed via optical emission spectrometry before production to guarantee material density and eliminate stress corrosion risks.
100% Automated Pneumatic Testing
All completed assemblies undergo inline pressure-drop testing to verify internal O-ring placement and sealing performance prior to final export packaging.
Wholesale & OEM Supply Capabilities
We partner with global commercial vehicle parts distributors, trailer OEMs, and heavy-duty aftermarket brands:
Interchangeability Matching
Our engineering department can map and manufacture parts to match major industry part numbers (including Weatherhead, Velvac, Alkon, and Parker series).
Automotive Permanent Marking
High-visibility laser etching or stamping on the brass hex body for DOT identification codes, part sizing, and batch numbers.
Logistics Protection
Fittings are packed in oil-resistant polythene batch bags to protect the pre-applied thread sealant, boxed in heavy-duty reinforced cartons, and secured on standard export pallets.
FAQ
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