
Cored Hex Plug
| Part# | Thread Szie NPTF |
PARKER | EATON | MAF | GATES | DIXON | Tectran | Automann | Fleet Pride | Fairview | Tramec Sloan |
| 1160-B | 1/16 | 28200 | G60601-0001 | 121-1 | |||||||
| 1160-C | 1/8 | 218P-2 | 3152×2 | 28201 | G60601-0002 | 1630200C | 121-A | 177.9121A | BP121-2 | 121-A | SPPH-2 |
| 1160-D | 1/4 | 218P-4 | 3152×4 | 28202 | G60601-0004 | 1630400C | 121-B | 177.9121B | BP121-4 | 121-B | SPPH-4 |
| 1160-E | 3/8 | 218P-6 | 3152×6 | 28203 | G60601-0006 | 1630600C | 121-C | 177.9121C | BP121-6 | 121-C | SPPH-6 |
| 1160-F | 1/2 | 218P-8 | 3152×8 | 28204 | G60601-0008 | 1630800C | 121-D | 177.9121D | BP121-8 | 121-D | SPPH-8 |
| 1160-G | 3/4 | 218P-12 | 3152×12 | 28205 | G60601-0012 | 1631200C | 121-E | 177.9121E | BP121-12 | 121-E | SPPH-12 |
| 1160-L | 1 | 28206 | 1631600C | 121-H | 177.9121H | 121-H |
Core Hex Plug is a brass plug that combines hexagonal drive and central through-hole design, adding fluid control/monitoring channels to the traditional sealing function. Its differentiation characteristics include:
Dual function integration, which can serve as a pipeline terminal seal and also enable exhaust, sampling, or sensor installation through the central hole.
Precise flow regulation, customizable center hole diameter (0.5-5mm), used for microfluidic control.
High strength drive, internal hexagonal interface (compliant with ISO 4762 standard) has a 40% increase in torsional strength compared to groove/square heads.
The brass hollow hex plug achieves weight reduction by opening a hole in the center. This design has significant advantages in the following aspects:
The central hollow design effectively reduces the weight of accessories, making installation and operation easier, especially suitable for occasions with strict weight requirements.
By reducing the use of materials, production costs have been lowered while also having a positive impact on the environment.
The design of the central hole may help improve the flow characteristics of fluids in pipelines, reduce flow resistance, and enhance the overall efficiency of the system.
Comparison with other plugs
|
Dimension |
Cored Hex Plug |
Conventional Hex Plug |
Square Head Plug |
|
Function Expansion |
Can integrate monitoring/control functions |
Only sealed |
Only sealed |
|
Space Efficiency |
Single piece replacement of "plug+tee" combination |
Additional accessories required |
Additional accessories required |
|
Maintenance cost |
Sensors can be replaced online |
Remove the overall plug |
Remove the overall plug |
|
Typical industries |
Semiconductor/Medical/Aerospace |
General Industrial |
Building/Gas |
Frontier technology integration
1. Intelligent plug system:
The central hole integrates NB IoT modules to upload pressure/temperature data in real-time.
Self regulating orifice, shape memory alloy (SMA) drives the aperture to automatically change with temperature.
2. Green manufacturing:
Recycled brass, 100% scrap copper smelting, reducing carbon footprint by 65% (compliant with ISO 14067).
Biodegradable sealing ring, made of polycaprolactone (PCL) material, naturally degrades within 180 days.
Summary
This product is particularly suitable for cutting-edge industries that require high-precision fluid management. When selecting, it is important to evaluate aperture accuracy, material compatibility, and certification compliance. The deep integration of future IoT technology will drive it to become a key node in intelligent pipeline systems.
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